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#Hino jo8e engine repair manual code#
If it is difficuIt to reproduce the probIemwith status inspection, use the reproduction method.(4) TroubIeshooting for eachdiagnosis code(5) TroubIeshooting for eachfaiIure status"Step 3"Summarize inspection resuIts obtained from Step 2.Perform inspection systematicaIIy according totroubIeshooting procedures for each diagnosis code orfaiIure status.(6) Confirmation test "Step 4"Check if faiIure occurs again after repair.
#Hino jo8e engine repair manual how to#
How to read troubIeshooting(1) Failure diagnosis in this manual describes Step 2 and Step 3 below :(2) Pre-inspection(1) Question "Step 1"Hear from customers for conditions and environments offaiIures and check the fact.(2) Pre-inspection(3) Reproduction method"Step 2"Perform diagnosis inspection, status inspection,function inspection and basic inspection. (Some areas do not show expIoded view.They wiII be additionaIIy issued when the parts cataIog CD is revised.) Be sure to use theparts cataIog for confirmation of iIIustrations and part numbers and for ordering parts.GENERAL 145. Major names and tightening torque are listed in the table.)! CAUTION The part Iayouts in this manuaI are inserted based on iIIustrations and part numbers of theparts cataIog CD-ROM issued in october, 2005. (Part codes in the parts catalog are described inthe illustration. of components are described.(3) For areas that show part names like "njection pump", "Mounting/removal and disassembly" is described.(4) llustrations of the parts catalog are shown for part layout. How to read sections and titIes(1) Sections are classified according to J2008, SAE standard.(2) For areas that show system names like "Engine control system", "nspection", "Adjustment","Replacement", "Overhaul", etc. that are usuallyequipped in general service shop are omitted.4. tems such as general tools, jack, rigid rack, etc. These are listed in the listsection of items to be prepared. Items to be prepared(1) tems to be prepared before work are SST, tools, gauges and lubricant, etc. Standard vaIue(1) Standard value, limit, action and tightening torque described in the text are summarized in tables.3. Cleaning and washing of removed parts as requiredc. Explanation of "Finalinspection" in the third process is omitted here.(3) Although the following work is not described in this manual, it should be performed in actual work.a. Scope of repair work(1) Repair work is classified into three large categories of "Diagnosis", "Mounting/removal, replacement,assembly disassembly and inspection adjustment" and "Final inspection".(2) This manual describes "Diagnosis" in the first process and "Mounting/removal, replacement,assembly disassembly and inspection adjustment" in the second process. Note that items with " Warning or "Caution are not absolute for safety. These instructions cannot gi ve war ning for all possible hazar ds.
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This manual shows "War ning and "Caution for items that need to be observed so that accidents may not occur during service or repair, or that damage to vehicle due to improper method may not impair safety and reliability ofvehicles. Never use a method or tool not recommended. f a method or a tool not recommended is used, safety of service engineers, and safety and reliability of vehiclesmay be impaired. For service and repairaccording to this procedure, be sure to use the special tools designed for each purpose. tems described in this manual are the procedures to be observed in service and repair. Do not use deteriorated parts in quality. Be sure to use Hino genuine parts for replacement of parts. Appropriate service and repair are essential to ensure safety of service engineers and safety and reliability ofvehicles. Those who are notqualified, who are not appropriately trained, who performs service without appropriate tool or equipment, or whoperform service with the way not specified in this manual may not only damage the vehicle, but also put serviceengineers and surrounding people in danger. 1-26GENERAL 12WarningJP30002010102001Observe the following precautions to work safely and to prevent damage to customers' vehicles.This manual is prepared for qualified service engineers who are recognized as technical expert. 1-17Failure diagnosis table for each problem. 1-14Assembly of joints and gaskets for piping. SMTK-E040HINO DIESEL ENGINEWORKSHOP MANUALJ08E-TM(Shovel)2005 1112345678910111213141516GENERALSTANDARD VALUEENGINE ASSEMBLY/DISASSEMBLYFUEL SYSTEMEMISSION CONTROLELECTRICALINTAKEENGINE MECHANICALEXHAUSTCOOLINGLUBRICATIONSTARTING AND CHARGINGTURBOCHARGERFAILURE DIAGNOSIS FOR EACH ENGINE STATUSENGINE DIAGNOSIS CODEPARTS TO BE PREPAREDGENERAL 111ENGINE1 GENERALGeneraI GeneraI informationWarning.